Sterile Fill/Finish Manufacturing
View our on-demand webinar: Minimize Risks and Enhance Speed and Flexibility with Sterile Fill/Finish Support for Clinical Supplies
The bio/pharmaceutical industry is constantly pushing the frontiers of medicine with the production of biologics, mRNA, viral vectors and ATMP’s. With the increased product complexity and shorter timelines, these changes can often introduce additional risks to the sterile fill/finish process, resulting in production delays, additional costs, and safety concerns. Ongoing regulatory changes, such as Annex 1 guidance move to eliminate human interventions and provide PUPSIT to prove filter integrity. Between the challenges of discovery and regulation additions, the choice of your CDMO is critical to the success of your pipeline. Eurofins BioPharma Product Testing network of laboratories can help eliminate human error and other associated risks when producing small batches of sterile GMP product for Phase 1 and 2 trials using our state-of-the-art Closed Robotic Isolator vial filler at our San Diego, CA, laboratory.
Why Choose Eurofins BioPharma Product Testing?
- We are a single source for all aspects of API manufacturing from discovery to sterile fill/finish and release testing.
- Our Fill-Finish capabilities enable rapid product changeovers for multiple lots, facilitated by the implementation of a single-use system.
- Our system is EU Annex 1 compliant with 100% environmental monitoring and first air “sweeping over and away” from critical zone.
- We offer compounding services in an ISO 5 BSC located within an ISO 7 cleanroom, utilizing a precise sterile filtration system equipped with aseptic connectors to eliminate potential contamination associated with aseptic technique.
- We offer agility for personalized medicines with the potential to make multiple batches of personalized medicines each day.
- Our worldwide GMP laboratory network can support the required CMC testing on the product.
Closed Robotic Isolator Vial Filler
The Closed Robotic Isolator vial filler is a uniquely designed and fully integrated isolator that fills vials for small batches of GMP product, processing units quickly with precise filling volumes. This gloveless, closed, and completely robotic system is designed to reduce human error, time, and contaminations.
In alternative systems, star wheels, vibratory bowls, and conveyors could be sources of risk. Without these pieces, this Vial Filler eliminates the associated risks, interruptions, or human interventions.
This state-of-the-art vial filler is capable of handling multiple sizes of vials and producing multiple batches of various drug products on a single machine thereby providing maximum flexibility to clients.
Key Features
- Sterile filtration occurs in an ISO 5 hood using single-use, pre-sterile, closed filtration systems that utilizes Readymate® aseptic connectors.
- Qualified to fill up to 3,000 2 mL vials, with the capability of producing small volume sterile products ranging from 0.15 mL to 50 mL per vial, including filling and capping.
- Pre-sterile, nested vials, nested caps, and snapcap technology to eliminate human interaction with the product during fill, results in lower particle counts.
- Vapor-phase hydrogen peroxide decontamination implemented initially and between cycles.
- Standardized technology eliminates risks of conventional filling technologies while allowing shorter timelines.
Focus on High Value Products
Our focus is on small batches of drug products where line loss is a critical parameter, such as biologics, mABs, proteins and enzymes. Our teams support formulation, development, stability, release testing, and all other required CMC testing.
What is fill and finish?
Fill and finish, also known as aseptic fill and finish, is a critical step in the pharmaceutical manufacturing process. It refers to the final stages of producing sterile drugs or biologics, where the drug substance (active pharmaceutical ingredient) is formulated and sterile filtered into its final container (such as vials) and prepared for distribution or use.
